Lots of problem will occuer In plastic injection using fluorescent pigment, it is so difficult if we neglect some details. Followed by normal problems we have met from our customers.

Problem

Possible Reasons

recommended solutions

Color Change

1

Injection Temp Variation

Check injection temperature

2

Injection Time Variation

Check injection time and period

3

Poor Mixing

Check mixing

4

Fomula Changed

Check fomula

5

Raw Material Variation

Check plastic, filler, catalyst and pigment
Check lot number of above material
Contrast testing if necessary

Poor Brightness

1

High Injection Temp

Check injection temperature

2

Long Injection Time

Check injection time and period

3

Dirty Screw

Clean screw

4

Poor Mixing

Check mixing

5

Fomula Changed

Check fomula

6

Raw Material Variation

Check plastic, filler, catalyst and pigment
Check lot number of above material
Contrast testing if necessary

Poor Dispersion

1

Low Injection Temperture

Check injection temperature

1

Poor Dispersion

Check dispersion in extruder

3

Poor Mixing

Check mixing

Plate-out

1

Dirty Screw

Clean screw

2

Fluorescent Pigment

Check fluorescent pigment by testing,
Change fluorescent pigment

Color Transmission

1

Plasticizer

Check plasticizer by testing,
Change plasticizer

2

Catalyst

Check catalyst by testing,
Change catalyst

3

Too Many Filler

Reduce filler content

4

Fluorescent Pigment

Check fluorescent pigment by testing,
Change fluorescent pigment

Superstandard Lead or heavy-metal content

1

Plasticizer

Check plasticizer by testing,
Change plasticizer

2

Catalyst

Check catalyst by testing,
Change catalyst

3

Other Pigments

Check other pigments by testing,
Change other pigments

4

Fluorescent Pigment

Check fluorescent pigment by testing,
Change fluorescent pigment